Contract Screen Printing, Sublimation and Embroidery

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Bulk T-Shirt Printing

All Over T Shirt Printing

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All Over T Shirt Printing

The process of using All Over T Shirt Printing as a method of decorating a T-Shirt is quite amazing.  The typical process to accomplish and all over shirt print is custom dye sublimation but over sized screen printing aka Jumbo Screen Printing can also be used.

All Over T Shirt Printing

The most common method of producing an All Over T Shirt Printing Tee is Dye Sublimation.  The process of custom dye sublimation involves the use of polyester fabrics, high industrial heat and pressure and customized printing equipment that can handle dye sublimation inks.

Typically a garment decorator will flatten a T-Shirt as much as possible in order to decrease wrinkles in the printing process, and then apply a large format sublimation transfer that is heat applied.  Unlike heat transfers of the past, dye sublimation transfers fuse into the fabric of the shirt itself.  When creating an All Over T Shirt Printing garment with Custom Dye Sublimation Printing, there is no "feel" to the design.  Screen Printing will produce a design by laying inks on top of the fabric, custom dye sub fuses the design into the fabrics.

Another option for creating All Over T Shirt Printing is through the use of Over Sized Screen Printing, often called Jumbo Screen Printing.  Using special screen printing equipment, experienced garment, textile and fabric decorators like AMBRO Manufacturing can produce an all over shirt print using screen printing.

Most screen printing companies can print in an area approximately 16" x 16" with over sized screen printing presses, AMBRO Manufacturing can print a screen printed design all over the face of the shirt and on the back as well.

Over sized screen printing enables designers to screen print on the sleeves, neck, wrap around and back.

Either option produces unique and exciting results.  If you are interested in an All Over T Shirt Printing project, please consider giving us a call (908) 806-8337 or email us.

Sublimation Printing Fabric

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Sublimation Printing Fabric

The process of Sublimation Printing Fabric has been around since the early 1990's.  It lost popularity because nobody wanted to wear polyester clothing and custom dye sublimation doesn't work without polyester fabrics.  Blends of polyester and other fabrics can work, and polyester family members like Rayon, Nylon, Satin and Spandex will also work, but the more diluted a fabric is away from polyester, the worse the print will look

Sublimation Printing Fabric

When considering a Sublimation Printing Fabric project, you will want to speak with an expert well in advance of investing your time and money.  Sublimation printing typically comes in two different "flavors".  The first type is cut and sew sublimation, the second is post sewn garment sublimation.

In a cut and sew Sublimation Printing Fabric situation, fabric panels are cut to size and then sublimated flat.  They are then sewn into the finished garment.  The result is a spectacular 360 degree print, neck, sleeves, waist etc ...

In a post sewn Sublimation Printing Fabric project, the sublimation printing is done on a garment that has already been finished.  This presents some issues in that folding occurs and some areas can be left blank or white. 

When compared to the cost of a cut and sew Sublimation Printing Fabric project and a post sewn project, the minor issues with folding may be acceptable to the customer.

Not all sublimation printing companies are the same.  Companies like AMBRO Manufacturing have been involved in cut and sew and garment decorating with sublimation, screen printing and embroidery for over 30 years.  Other companies may be new to the process and the results of your project can very greatly.

If you are interested in a Sublimation Printing Fabric project, please consider giving us a call (908) 806-8337 or email us.