Contract Screen Printing, Sublimation and Embroidery

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Custom All Over Print Shi

All Over Print Shirts

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All Over Print Shirts

You may have seen some pretty cool looking All Over Print Shirts out on the streets.  These shirts usually have graphics in a single color with a faded look going down the side or all over the front of a T-Shirt.  Then multiple colors on top of that.  Sometimes the designs stretch from the neck to the bottom seams.  Sometimes the designs stretch from the sleeve to the sleeve.  Regardless of the design, All Over Print Shirts shirts are impressive.

All Over Print Shirts

There are two printing processes used to create All Over Print Shirts.  The first process is Sublimation Printing.  Sublimation Printing involves the use of specialized dye sublimation inks, polyester fabrics and industrial heat sources.

When using Sublimation Printing for your All Over Print Shirts project, specific requirements need to be met.  Primarily the garment needs to be made from 100% polyester, or a polyester family member, i.e. Rayon, Nylon, Spandex etc ...  The garment must also be white to start.  Then through the use of Sublimation Printing, companies like AMBRO Manufacturing will dye the design work into the fabric itself, creating an All Over Print Shirts look and feel.  Often, Sublimation Printing is done in a cut and sew environment where panels are dye sublimated first and then sewn together into the finished garment, but it is possible to dye sublimate existing garments, primarily t-shirts, even though they are already sewn into a garment.  There are some limitations that you should discuss with a Sublimation Printing expert.

The second method for producing All Over Print Shirts is the use of Oversized Screen Printing often called Jumbo Screen Printing.  Using specialized screen printing equipment designed for large over sized screen printing, companies like AMBRO Manufacturing can produce screen printed designs that cover the entire surface area of a T-Shirt.

If you are interested in an All Over Print Shirts project, please consider giving us a call (908) 806-8337 or email us.

Sublimation Printing Fabric

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Sublimation Printing Fabric

The process of Sublimation Printing Fabric has been around since the early 1990's.  It lost popularity because nobody wanted to wear polyester clothing and custom dye sublimation doesn't work without polyester fabrics.  Blends of polyester and other fabrics can work, and polyester family members like Rayon, Nylon, Satin and Spandex will also work, but the more diluted a fabric is away from polyester, the worse the print will look

Sublimation Printing Fabric

When considering a Sublimation Printing Fabric project, you will want to speak with an expert well in advance of investing your time and money.  Sublimation printing typically comes in two different "flavors".  The first type is cut and sew sublimation, the second is post sewn garment sublimation.

In a cut and sew Sublimation Printing Fabric situation, fabric panels are cut to size and then sublimated flat.  They are then sewn into the finished garment.  The result is a spectacular 360 degree print, neck, sleeves, waist etc ...

In a post sewn Sublimation Printing Fabric project, the sublimation printing is done on a garment that has already been finished.  This presents some issues in that folding occurs and some areas can be left blank or white. 

When compared to the cost of a cut and sew Sublimation Printing Fabric project and a post sewn project, the minor issues with folding may be acceptable to the customer.

Not all sublimation printing companies are the same.  Companies like AMBRO Manufacturing have been involved in cut and sew and garment decorating with sublimation, screen printing and embroidery for over 30 years.  Other companies may be new to the process and the results of your project can very greatly.

If you are interested in a Sublimation Printing Fabric project, please consider giving us a call (908) 806-8337 or email us.